Guide · Checklist
Boat maintenance checklist and schedule
A boat maintenance schedule has four rhythms: before every trip, during the season, every 100 hours or once a year, and longer intervals. The exact intervals for your engine are in its owner's manual; the examples below show how Mercury, Yamaha and Volvo Penta state them. Print this page or keep the list in Seaworthy, which reminds you before each item is due.
Last checked: ·
Before every trip
- Engine oil and coolant level checked
- Raw water strainer clean, seacock open
- Cooling water flows from the tell-tale after starting
- Bilge dry, bilge pump switches on
- Fuel level and spare fuel for the planned trip plus reserve
- Battery charged, main switch on
- Navigation lights and horn working
- Lifejackets on board for everyone, inflatable ones with intact indicator
- Fire extinguisher, flares and first-aid kit on board and within date
- Weather forecast checked
During the season (regularly)
- Belts for wear and tension (Volvo Penta D1/D2: every 14 days)
- Hoses and hose clamps for cracks and rust
- Anodes for wear
- Battery terminals clean and tight
- Steering and throttle cables move freely
- Rigging: shackles, split pins and terminals (sailboats)
- Bilge pump float switch tested
Every 100 hours or once a year
Most engine manufacturers combine an hour count with a calendar limit. Volvo Penta's manual for its D1 and D2 sail engines puts the rule plainly: when both are given, the one occurring first applies.
- Engine oil and oil filter changed
- Gear lube changed (outboards and sterndrives)
- Fuel filter and water separator replaced
- Spark plugs checked or replaced (petrol engines)
- Raw water pump impeller inspected
- Anodes replaced if more than half wasted
- Propeller removed, shaft greased, propeller checked for damage
- Through-hulls and seacocks operated and checked
- Gas installation checked for leaks
Example intervals from manufacturer manuals
These intervals apply to the named models. Other engines, even from the same manufacturer, can differ. Your owner's manual is the reference.
| Engine | Oil and filter | Water pump impeller | New engine |
|---|---|---|---|
| Mercury 4/5/6 FourStroke outboard | Annually or every 100 hours | Replace every 3 years or 300 hours (dealer item) | See manual |
| Yamaha outboards | Annually or every 100 hours | Water pump included in the 100-hour kit for F115, F150, F200 and F300 | Service after the first 20 hours |
| Volvo Penta D1-13/20/30 inboard | Every 200 hours or at least once a year | See manual | Change oil and filters after 20 to 50 hours |
| Volvo Penta D2-40 inboard | Every 500 hours or at least once a year | Check every 500 hours or at least once a year | Change oil and filters after 20 to 50 hours |
Longer intervals
- Impeller replaced, if your manual gives a fixed interval (Mercury 4/5/6 FourStroke: 3 years or 300 hours)
- Hoses and exhaust elbow inspected for corrosion and replaced as needed
- Standing rigging inspected by a rigger at the interval the rigger or mast maker recommends (sailboats)
- Liferaft serviced (VIKING RescYou and Ocean Safety Ocean ISO: every 3 years)
- Inflatable lifejackets serviced per the manufacturer (see the safety gear guide)
- Antifouling renewed per the paint maker's instructions
Expiry dates for flares, extinguishers, lifejacket cartridges and beacons are collected in the safety gear guide.
Turning the checklist into reminders
In Seaworthy every item on this page becomes a maintenance task with its own interval: by date, by engine hours, whichever comes first, or at season start. You choose the lead days and the time of the reminder and tick the task off right from the notification; the logbook entry is written for you.
Common questions
How often should a boat be serviced?
Most outboard manufacturers specify a service every 100 hours or once a year, whichever comes first; Mercury and Yamaha state it that way for their outboards. Inboard intervals vary by model, for example 200 hours or once a year for Volvo Penta D1 engines.
How often should the impeller be replaced?
It depends on the engine. Mercury specifies replacing the water pump impeller of its 4/5/6 FourStroke outboards every 3 years or 300 hours. Volvo Penta specifies checking it on the D2-40 every 500 hours or once a year. Follow your manual.
Is there a printable boat maintenance checklist?
Yes. This page prints with tick boxes; use your browser's print dialog to save it as a PDF.
Sources
- Seaworthy, product information from the publisher
- Mercury Marine, 4/5/6 FourStroke Operation and Maintenance Manual
- Yamaha Outboards, Maintenance Matters
- Volvo Penta, Operator's Manual D1-13/D1-20/D1-30/D2-40
- BoatUS Spring Commissioning Checklist (republished by 48° North)
- VIKING, choosing your liferaft (RescYou service interval)
- Ocean Safety, Ocean ISO liferaft datasheet